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Why the L5P Can Bus Plugs Necessary? Ensuring Worry-free Truck After Upgrade.
December 22, 2025

Why the L5P Can Bus Plugs Necessary? Ensuring Worry-free Truck After Upgrade.

As diesel vehicle emissions regulations become increasingly stringent, modern Duramax L5P engines are equipped with complex emissions control systems, including nitrogen oxide (NOx) sensors and diesel exhaust fluid (DEF) modules. In certain application scenarios, vehicle owners may need to modify or remove these emissions components. However, this can cause the Engine Control Module (ECM) to detect the absence of the system, triggering fault codes and limiting engine performance. The L5P can bus plugs emerged as a solution. By simulating the original emissions component modules, it enables normal operation, ensuring the vehicle continues to run smoothly after emissions system modifications. This article will provide a comprehensive analysis of the working principles, installation details, and maintenance points of this type of device.

In-Depth Technical Principle Analysis

L5P Can Bus Plugs Fundamentals

The Controller Area Network (CAN) bus is the backbone network of modern vehicle electronic systems, allowing efficient data exchange between various Electronic Control Units (ECUs). The L5P engine's emissions control system continuously communicates with the ECM via the CAN bus, reporting sensor data and system statusor tricking the engine computer (ECM) when components are removed.

Working Principle of Can Bus Plugs

Can bus  plugs are essentially "signal simulators." Their core functions include:

  • Closed Electrical Circuit: The internal loop wire of the plug forms a closed circuit, simulating the resistance characteristics of the NOx and DEF modules.
  • Signal Protocol Maintenance: By providing the resistance values and signal feedback expected by the ECM, they prevent interruption of CAN bus communication.
  • Fault Code Avoidance: They prevent the ECM from detecting "component missing" or "communication interruption" errors.
  • Data Stream Simulation: Some advanced plugs can also simulate basic signal data streams, making the ECM believe the emissions components are functioning normally.

Primary Installation Points

  • Under the Hood (Driver's Side): Near the main ECM unit, used to simulate NOx sensors close to the engine.
  • Driver's Side Frame Rail: Typically used to simulate sensors located in the exhaust system.
  • Passenger Side Frame Rail: Corresponds to emissions components on the other side.
  • Near DEF Tank/Rear of Truck: Specifically used to simulate urea system components, including fluid level sensors and quality sensors.

Why are CAN Bus Plugs Needed?

System Simplification and Cost Reduction

CAN bus replaces complex analog signal wiring with a single digital network, significantly reducing the number of harnesses, connectors, and failure points, thereby lowering wiring complexity and overall costs.

Centralized Control and Efficient Maintenance

Provides a unified communication interface, enabling centralized diagnostics, data monitoring, and parameter configuration for all ECUs, improving operational efficiency.

Strong Interference Resistance and Reliable Stability

Utilizes differential signaling, offering robust immunity to electrical noise and electromagnetic interference, making it suitable for harsh industrial environments like automotive applications.

Intelligent Scheduling and Real-Time Communication

Priority-based arbitration ensures immediate transmission of critical data without interrupting other communications, guaranteeing system responsiveness.

Weight Reduction and Layout Optimization

Reduces the quantity and length of wiring harnesses, decreasing vehicle weight and facilitating lightweight design and spatial efficiency.

System integration for modification

Performance modification components read core data through such interfaces and transmit instructions. Some applications need to achieve signal simulation and system integration with original factory sensors through adapter plugs.

Advanced Troubleshooting

Engine Warning Light / Diagnostic Trouble

  • Inspect all connection plugs for misalignment or insufficient locking
  • Confirm that the proper Engine Control Module (ECM) recalibration procedure has been successfully completed
  • If the above checks are normal, recommend a comprehensive vehicle diagnosis by a professional technician

Engine Performance Issues

  • Re-examine and verify the accuracy and completeness of the loaded engine control calibration data
  • Thoroughly inspect simulation plugs and related wiring harnesses for physical damage, connector pin deformation, or circuit breakage
  • Conduct a complete vehicle diagnosis to rule out non-emission-related faults

Professional technical solution

2017-2019 L5P Duramax Diesel 4pcs L5P Can Bus Plugs Connector

In the field of diesel modification aimed at achieving ultimate performance and practical efficiency, the rational optimization of the emission system has become a core demand for high-performance users. A solution that can both maintain system integrity and unleash the performance potential has emerged. This is precisely the original intention of our L5P CAN bus plugs - not just a replacement, but something that goes beyond.

2017-2019 L5P Duramax L5P Can Bus Plugs can maintain system integrity

Core features of the product :

  • High-strength ABS engineering plastic, resistant to high temperatures and corrosion.
  • After installation, professional calibration of the engine ECU must be carried out.
  • Manufactured strictly in accordance with automotive-grade quality standards, it is durable, reliable and stable.
  • Maintain the complete communication of the fuel system's CAN bus

2020-2023 chevy duramax L5P Diesel Can Bus Plugs Connector

For applications involving modification or removal of the exhaust system, 2020-2023 Can Bus Plugs are specifically designed to meet the requirements for the removal of diesel particulate filters (DPF) and exhaust fluid (DEF) systems. Ensuring the normal transmission of fuel tank and fuel booster pump data in the ECU. 

2020-2023 Can Bus Plugs are designed to the requirements for the removal of DPF and DEF systems

We understand your concerns during the modification process - differences in model years, system updates, and compatibility risks. From the earliest 2017 model to the 2023 model, no matter how many system upgrades your L5P has undergone, our product can perfectly match.

Detailed Installation Procedure & Maintenance

Safety Preparations

Vehicle Prep: 
Park the vehicle on a flat, well-ventilated surface.

Electrical Safety:

  • Turn the ignition switch OFF and remove the key
  • Disconnect the negative battery cable 

Step-by-Step Installation Process

  • Location & Removal：Identify the original NOx and DEF module installation positions，and then carefully remove them
  • Plug Installation：Connect the compatible CAN bus simulation plugs to the corresponding ports where the original NOx/DEF modules were located.
  • Power Restoration：After completing the installation of all plugs and confirming secure connections, reconnect the vehicle's battery power.
  • System Calibration：Following installation, an Engine Control Module recalibration procedure must be performed.

Long-Term Usage Guide

Regular Inspection Schedule

  • Monthly Check: Visual inspection for connection security, ensuring nothing is loose.
  • Quarterly Check: Detailed inspection of plugs and wiring for signs of wear, heat discoloration.

Cleaning and Maintenance

  • Gently wipe the exterior of the plug using a dry, soft cloth
  • Do not use corrosive chemical cleaners or abrasive materials

Environmental Protection
To avoid exposing the plug to environmental conditions that exceed normal vehicle operating parameters, including:

  • sustained excessive humidity
  • extreme temperature environments
  • contact with corrosive chemical substances

Tips: The plug interior does not contain any user-serviceable components. Any attempt to disassemble the plug housing is strictly prohibited.

Conclusion

The L5P CAN bus simulation plug is an electronic solution designed for Duramax vehicles with DPF/DEF systems. By simulating the original factory sensor signals, it avoids ECM errors and engine torque limitations. Whether for large-scale modifications by professional racing teams or performance enhancements for individual enthusiasts, we can match the most suitable solution for your needs. Visit www.seguler.com now and let our expert technical team customize the optimal modification plan for your vehicle — embark on a true journey of performance freedom.

FAQs About L5P Can Bus Plugs

Q1: How is the durability of L5P Can Bus Plugs under long-term high temperatures?

A1: L5P can bus plugs, typically made from durable ABS plastic , are engineered to handle high engine bay temperatures, vibration, and moisture for long-term use.

Q2: Will the installation affect the original vehicle's active safety system?

A2: The installation process will not interfere with the vehicle's active safety system. All plugs merely simulate emission-related signals. However, please note that any modification of the power system may indirectly affect the calibration and matching of the safety system.

Q3: Will continuous vibration cause damage to the Can Bus Plugs?

A3: Yes, continuous vibration can absolutely damage CAN bus plugs, but proper design (using vibration-resistant connectors, strain relief, good shielding) can mitigate these risks. 

Q4: Will the original factory warranty be invalidated after installation?

A4: Installing the can bus Plugs does not automatically void your entire manufacturer's warranty. However, if the dealer can prove that these connectors directly caused the malfunction, they can reject your warranty claim. 

Q5: Is it necessary to calibrate after installing the L5P Can Bus Plugs?

A5: Yes, when installing Can Bus Plugs, a new engine calibration (tuning) is required for proper operation because the plugs trick the ECM into thinking emissions components are still connected.

Next article What is an Intake Manifold? Your Engine's Breathing System Explained

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